Milling Machine Iran

milling machines

A milling machine is a multi axis machine tool used for precision removal of material from flat surfaces, slots, and complex metal profiles. Main motor power typically ranges from 2 to 22 kilowatts with output torque up to 150 newton meters. Spindle speed varies between 60 and 10000 rpm and is controlled by inverter or servo systems. Axis travels for X, Y, and Z are defined between 400 to 1600, 200 to 800, and 300 to 700 millimeters respectively. Positioning accuracy in CNC models reaches ±0.008 millimeter with repeatability of ±0.005 millimeter. Maximum table load capacity ranges from 250 to 1500 kilograms.

The machine structure is manufactured from ductile cast iron with stress relief treatment and hardness above 180 Brinell. Linear guideways of class H with clearance below 0.01 millimeter and ball screws with 5 or 10 millimeter pitch are applied. Coolant systems provide flow rates between 20 and 60 liters per minute for thermal control. The spindle taper is commonly BT40 or ISO50 with radial runout below 0.004 millimeter. Automatic tool changer capacity ranges from 16 to 40 tools. Quality control includes geometric inspection, backlash testing, and surface roughness measurement down to 0.8 micrometers Ra.

Mini Milling Machine

A mini milling machine is a compact benchtop machine tool designed for precision machining of small components in educational, laboratory, and light production environments. Main motor power typically ranges from 0.75 to 3 kilowatts with output torque up to 25 newton meters. Spindle speed varies between 150 and 10000 rpm and is controlled by a digital inverter. X axis travel ranges from 250 to 600 millimeters and Y axis travel from 120 to 350 millimeters. Positioning accuracy reaches ±0.015 millimeter with repeatability below ±0.01 millimeter. Table load capacity is generally between 60 and 200 kilograms.

The structure is manufactured from stress relieved gray cast iron with hardness above 170 Brinell or reinforced steel frame. Motion guideways are ground dovetail slides with adjustable clearance below 0.015 millimeter. Axis transmission is achieved through lead screws or ball screws with 2 to 5 millimeter pitch. The spindle taper is commonly R8 or MT3 with radial runout below 0.008 millimeter. A compact coolant system provides flow rates between 5 and 15 liters per minute. Quality control includes spindle concentricity below 0.015 millimeter and surface finish capability down to 1.6 micrometers Ra.

milling machines

A milling machine is a metal cutting machine tool that performs precision machining through spindle rotation and controlled axis movements. Main motor power typically ranges from 1.5 to 15 kilowatts, and spindle speed is adjustable between 100 and 8000 rpm. X axis travel varies from 300 to 1500 millimeters with positioning accuracy up to ±0.01 millimeter. The spindle taper is commonly ISO 40 or BT40 with axial runout below 0.005 millimeter. Table feed rate can range from 50 to 5000 millimeters per minute. The cast iron structure is engineered with high vibration damping to minimize geometric error.

The machine structure includes a monolithic gray cast iron frame, linear guideways or dovetail slides, and automatic lubrication system. CNC models employ numerical controllers with repeatability of ±0.005 millimeter. The spindle is assembled with P4 class angular contact bearings and maximum radial runout of 0.003 millimeter. Automatic tool changers provide capacity for 12 to 30 tools. Achievable material removal rate may reach 300 cubic centimeters per minute depending on workpiece material. Accuracy validation includes ballbar testing and surface roughness measurement down to 1.6 micrometers Ra.

milling machines

A conventional milling machine is a manual knee type machine tool designed for metal cutting with mechanical control. Main motor power typically ranges from 1.1 to 5.5 kilowatts, and spindle speed varies between 80 and 3000 rpm. Speed adjustment is achieved through a stepped gearbox or belt pulley system. X axis travel ranges from 500 to 1000 millimeters with manual positioning accuracy of approximately ±0.02 millimeter. The spindle taper is commonly ISO40 with axial runout below 0.01 millimeter. Maximum table load capacity is generally between 200 and 600 kilograms.

The structure consists of a gray cast iron body with hardness above 170 Brinell and a stress relieved monolithic column. Motion guideways are ground dovetail slides with adjustable clearance below 0.02 millimeter. Table feed can be manual or powered by a 0.75 kilowatt feed motor. Feed rate range is defined between 20 and 800 millimeters per minute. A coolant system with 25 liter per minute pump is installed to extend tool life. Accuracy testing includes surface roughness down to 1.6 micrometers Ra and spindle perpendicularity deviation below 0.02 millimeter over 300 millimeters.

Three bed systems of Vortex milling machine model VMJ-10

The VERTEX VMJ-10 flat vise chuck is a robust and precise clamping tool designed for securely holding workpieces during milling operations. Its body is constructed from hardened alloy steel, providing excellent resistance to mechanical stress, impact, and high temperatures. The parallel, flat jaws are engineered to grip workpieces evenly and securely, ensuring stable positioning without slippage during material removal. This model is highly suitable for use on manual, semi-automatic, and CNC milling machines, making it ideal for high-precision industrial applications.

Structurally, the VMJ-10 chuck features a finely tuned gear and screw-driven mechanism that allows smooth and safe manual control of the jaws. The jaw contact surfaces are fully machined and precisely aligned with the machine’s axis, enhancing surface finish quality and minimizing unwanted vibrations. High accuracy in parallelism and concentricity has been integrated into the design, which significantly improves repeatability in industrial operations. VERTEX, adhering to international standards, ensures exceptional build quality and long service life for this model.

Vertex VHO Model Hydraulic Milling Machine Vise

The Vertex VHO model hydraulic milling machine vise is engineered for industrial use with high precision, ensuring secure workpiece holding during heavy-duty machining operations. This vise features a 160 mm jaw width and a maximum clamping force of 3200 kg. The main body is constructed from high-strength ductile cast iron, providing excellent mechanical resistance and long service life. The fixed jaw height is 50 mm, with a maximum jaw opening of 200 mm. The internal hydraulic system applies uniform pressure across the workpiece surface, minimizing unwanted deformation. Its design without a swivel base ensures high stability for workpieces under heavy loads.

The overall dimensions of the VHO vise are 460 mm in length and 180 mm in width, with an approximate weight of 30 kg. Jaw parallelism accuracy is maintained at around 0.01 mm, enabling precise and repeatable machining operations. The hydraulic mechanism reduces operator hand force and extends cutting tool life. Installation on standard milling tables is possible without complex adjustments. Optimized design increases rigidity and reduces vibration during cutting processes.

milling machines

A conventional milling machine is a manual knee type machine tool used for machining flat surfaces, slots, and gears with direct operator control. Main motor power typically ranges from 1.5 to 7.5 kilowatts with spindle torque up to 90 newton meters. Spindle speed varies between 70 and 4000 rpm with gear driven transmission. X axis travel ranges from 600 to 1200 millimeters and Y axis travel from 250 to 400 millimeters. Handwheel graduation accuracy is 0.02 millimeter with minimum scale reading of 0.01 millimeter. The spindle taper is commonly ISO40 or MT4 with radial runout below 0.01 millimeter.

The structure is manufactured from GG25 gray cast iron with stress relief treatment and hardness above 180 Brinell. Ground dovetail guideways allow clearance adjustment below 0.015 millimeter. Longitudinal and cross feeds may be manual or powered by 0.75 to 1.1 kilowatt motors. Automatic feed rate ranges from 25 to 900 millimeters per minute. Table load capacity is typically between 250 and 800 kilograms. Quality inspection includes spindle concentricity below 0.02 millimeter and surface finish capability down to 1.6 micrometers Ra.

Mini Milling Machine

A mini milling machine is a benchtop machine tool designed for machining small metal and aluminum components in light duty and educational workshops. Main motor power typically ranges from 0.5 to 2.2 kilowatts with spindle speeds between 100 and 12000 rpm. X axis travel ranges from 200 to 500 millimeters and Y axis travel from 100 to 300 millimeters. Positioning accuracy reaches ±0.02 millimeter with minimum handwheel graduation of 0.01 millimeter. The spindle taper is commonly MT3 or R8 with radial runout below 0.01 millimeter. Table load capacity is generally between 50 and 150 kilograms.

The structure is manufactured from gray cast iron or light steel alloy with hardness above 160 Brinell. Motion guideways are adjustable dovetail slides with clearance below 0.02 millimeter. Axis movement is transmitted through lead screws with 2 to 4 millimeter pitch. Speed control is typically digital with spindle speed display. Manual feed rate ranges from 10 to 500 millimeters per minute. Quality control includes spindle concentricity below 0.02 millimeter and surface finish capability down to 2 micrometers Ra.

milling machines

A milling machine is a metal cutting machine tool used for machining flat surfaces, slots, and complex components. Main motor power typically ranges from 2 to 15 kilowatts, and spindle speed is adjustable between 50 and 6000 revolutions per minute. Spindle taper is commonly selected according to ISO 40 or ISO 50 standards. Positioning accuracy in CNC models is maintained within ±0.01 millimeters. X axis travel ranges from 300 to 1500 millimeters. Maximum spindle torque can reach between 100 and 500 newton meters.

The structure consists of a cast iron frame with tensile strength above 250 megapascals and a worktable equipped with standard T slots. Machine weight varies from 800 to 8000 kilograms depending on size. Feed system may be manual, semi automatic, or CNC driven by servo motors rated from 1 to 5 kilowatts. A coolant system with pump power between 0.1 and 0.5 kilowatts reduces tool temperature. Achievable surface roughness under optimal conditions can be below 1.6 micrometers Ra. Accuracy testing includes spindle runout evaluation and axis backlash measurement.

Vertex Universal 2-Axis Sine Hydraulic Milling Machine Vise, Model VHT-U

The Vertex Universal 2-Axis Hydraulic Sine Milling Machine Vise, model VHT-U, is engineered for securely holding workpieces during complex and precise machining operations. This vise features a 160 mm jaw width and a maximum clamping force of 3500 kg, capable of safely securing irregularly shaped and round workpieces. The body is made from high-strength ductile cast iron, providing excellent mechanical resistance and long service life. The fixed jaw height is 55 mm, with a maximum jaw opening of 210 mm. The sine-shaped jaws ensure uniform contact with the workpiece and reduce slippage during machining.

The overall dimensions of the VHT-U vise are 480 mm in length, 200 mm in width, and it weighs approximately 35 kg. Jaw parallelism accuracy is maintained at around 0.01 mm for precise and repeatable machining operations. The two-axis hydraulic mechanism guarantees uniform pressure and reduces operator hand effort. Full 360-degree rotation and adjustable jaw angles provide high flexibility for holding complex workpieces while ensuring stability under heavy loads.

Vertex 2-Axis Sine Hydraulic Milling Machine Vise, Model VHT

The Vertex 2-Axis Sine Hydraulic Milling Machine Vise, model VHT, is engineered for precise machining and secure holding of heavy workpieces. This vise features a 160 mm jaw width and a maximum clamping force of 3400 kg. The main body is made from high-strength ductile cast iron, ensuring excellent mechanical resistance and long service life. The fixed jaw height is 50 mm, with a maximum jaw opening of 200 mm. The sine-shaped jaws provide uniform contact with the workpiece, minimizing slippage during machining. The internal hydraulic system applies consistent pressure and reduces unwanted deformation.

The overall dimensions of the VHT vise are 470 mm in length and 190 mm in width, with an approximate weight of 32 kg. Jaw parallelism accuracy is maintained at around 0.01 mm for precise and repeatable machining operations. The two-axis hydraulic mechanism ensures uniform clamping force and reduces operator hand effort. Adjustable jaw angles and rotation offer high flexibility for holding complex-shaped workpieces, while maintaining stability under heavy loads.

Hydraulic Milling Machine Vise Vertex Without Swivel Base Model VH-6-1

The Vertex hydraulic milling machine vise model VH-6-1 without swivel base is designed with a 160 mm jaw width and is suitable for precision machining operations. The clamping force of this vise reaches up to 3000 kg, while the internal hydraulic system ensures uniform pressure distribution. The main body is made of durable ductile cast iron, providing high resistance against vibration and deformation under heavy loads. The fixed jaw height is 45 mm and the maximum jaw opening is 200 mm, which allows flexibility in holding various workpieces.

This vise, with an overall length of 450 mm and an approximate weight of 28 kg, is suitable for installation on standard milling tables. The parallelism accuracy of the jaws is maintained at about 0.01 mm, minimizing alignment errors. The internal hydraulic mechanism reduces operator hand force while extending cutting tool life. The design without a swivel base increases vise rigidity and ensures greater stability of the workpiece during heavy-duty machining operations.

Vertex VH Model Hydraulic Milling Machine Vise

The Vertex VH model hydraulic milling machine vise is designed for industrial use with high precision to securely hold workpieces during heavy machining operations. This vise offers jaw widths ranging from 100 to 200 mm depending on the selected size, and its maximum clamping force reaches approximately 3000 kg. The internal hydraulic system ensures uniform pressure distribution across the workpiece surface, minimizing unwanted deformation. The main body is manufactured from high-strength ductile cast iron, providing excellent mechanical resistance and extended service life.

The overall dimensions of this vise vary between 400 and 500 mm depending on the jaw size, with a weight range of 25 to 35 kg. Jaw parallelism accuracy is maintained at around 0.01 mm, which is critical for precise and repeatable machining. The vise is available with or without a swivel base, offering either maximum rigidity or added flexibility depending on specific machining requirements.

Vertex VH Model Hydraulic Milling Machine Vise

The Vertex VH model hydraulic milling machine vise is designed for industrial use with high precision to securely hold workpieces during heavy machining operations. This vise offers jaw widths ranging from 100 to 200 mm depending on the selected size, and its maximum clamping force reaches approximately 3000 kg. The internal hydraulic system ensures uniform pressure distribution across the workpiece surface, minimizing unwanted deformation. The main body is manufactured from high-strength ductile cast iron, providing excellent mechanical resistance and extended service life.

The overall dimensions of this vise vary between 400 and 500 mm depending on the jaw size, with a weight range of 25 to 35 kg. Jaw parallelism accuracy is maintained at around 0.01 mm, which is critical for precise and repeatable machining. The vise is available with or without a swivel base, offering either maximum rigidity or added flexibility depending on specific machining requirements.

CNC MILLING MACHINE 3 AXIS

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