Mill Iran

Average milling

A medium duty milling machine is an industrial machine tool with mid range capacity for machining steel and alloy components in semi heavy production. Main motor power typically ranges from 4 to 15 kilowatts with spindle torque up to 140 newton meters. Spindle speed varies between 60 and 8000 rpm and is controlled by multi stage gearbox or digital inverter. X axis travel ranges from 900 to 1600 millimeters and Y axis travel from 350 to 600 millimeters. Positioning accuracy reaches ±0.01 millimeter with repeatability below ±0.008 millimeter. Table load capacity is generally between 500 and 1200 kilograms.

The structure is manufactured from GG25 cast iron with thermal stress relief treatment and hardness above 190 Brinell. Guideways may be ground dovetail slides or preloaded linear rails with clearance below 0.015 millimeter. C5 class ball screws with efficiency above 90 percent are used for motion transmission. Automatic feed system operates with a 1.5 kilowatt motor and feed range from 40 to 1200 millimeters per minute. The spindle taper is commonly ISO40 or BT40 with radial runout below 0.005 millimeter. Quality inspection includes three axis geometric testing, backlash measurement, and surface finish capability down to 0.8 micrometers Ra.

milling machines

A milling machine is a multi axis machine tool used for precision removal of material from flat surfaces, slots, and complex metal profiles. Main motor power typically ranges from 2 to 22 kilowatts with output torque up to 150 newton meters. Spindle speed varies between 60 and 10000 rpm and is controlled by inverter or servo systems. Axis travels for X, Y, and Z are defined between 400 to 1600, 200 to 800, and 300 to 700 millimeters respectively. Positioning accuracy in CNC models reaches ±0.008 millimeter with repeatability of ±0.005 millimeter. Maximum table load capacity ranges from 250 to 1500 kilograms.

The machine structure is manufactured from ductile cast iron with stress relief treatment and hardness above 180 Brinell. Linear guideways of class H with clearance below 0.01 millimeter and ball screws with 5 or 10 millimeter pitch are applied. Coolant systems provide flow rates between 20 and 60 liters per minute for thermal control. The spindle taper is commonly BT40 or ISO50 with radial runout below 0.004 millimeter. Automatic tool changer capacity ranges from 16 to 40 tools. Quality control includes geometric inspection, backlash testing, and surface roughness measurement down to 0.8 micrometers Ra.

Mini Milling Machine

A mini milling machine is a compact benchtop machine tool designed for precision machining of small components in educational, laboratory, and light production environments. Main motor power typically ranges from 0.75 to 3 kilowatts with output torque up to 25 newton meters. Spindle speed varies between 150 and 10000 rpm and is controlled by a digital inverter. X axis travel ranges from 250 to 600 millimeters and Y axis travel from 120 to 350 millimeters. Positioning accuracy reaches ±0.015 millimeter with repeatability below ±0.01 millimeter. Table load capacity is generally between 60 and 200 kilograms.

The structure is manufactured from stress relieved gray cast iron with hardness above 170 Brinell or reinforced steel frame. Motion guideways are ground dovetail slides with adjustable clearance below 0.015 millimeter. Axis transmission is achieved through lead screws or ball screws with 2 to 5 millimeter pitch. The spindle taper is commonly R8 or MT3 with radial runout below 0.008 millimeter. A compact coolant system provides flow rates between 5 and 15 liters per minute. Quality control includes spindle concentricity below 0.015 millimeter and surface finish capability down to 1.6 micrometers Ra.

milling machines

A milling machine is a metal cutting machine tool that performs precision machining through spindle rotation and controlled axis movements. Main motor power typically ranges from 1.5 to 15 kilowatts, and spindle speed is adjustable between 100 and 8000 rpm. X axis travel varies from 300 to 1500 millimeters with positioning accuracy up to ±0.01 millimeter. The spindle taper is commonly ISO 40 or BT40 with axial runout below 0.005 millimeter. Table feed rate can range from 50 to 5000 millimeters per minute. The cast iron structure is engineered with high vibration damping to minimize geometric error.

The machine structure includes a monolithic gray cast iron frame, linear guideways or dovetail slides, and automatic lubrication system. CNC models employ numerical controllers with repeatability of ±0.005 millimeter. The spindle is assembled with P4 class angular contact bearings and maximum radial runout of 0.003 millimeter. Automatic tool changers provide capacity for 12 to 30 tools. Achievable material removal rate may reach 300 cubic centimeters per minute depending on workpiece material. Accuracy validation includes ballbar testing and surface roughness measurement down to 1.6 micrometers Ra.

Average milling

A medium size milling machine is a versatile machine tool designed for machining medium dimension industrial components. Main motor power typically ranges from 3 to 11 kilowatts with spindle torque up to 120 newton meters. Spindle speed varies between 80 and 6000 rpm and is adjusted through gearbox or inverter control. X axis travel ranges from 800 to 1400 millimeters and Y axis travel from 300 to 500 millimeters. Manual positioning accuracy is approximately ±0.015 millimeter with repeatability of ±0.01 millimeter. Table load capacity is generally between 400 and 1000 kilograms.

The machine structure is manufactured from stress relieved gray cast iron with hardness above 185 Brinell. Guideways are designed as ground dovetail slides or H class linear rails with clearance below 0.02 millimeter. Ball screws with 5 or 10 millimeter pitch are applied to main axes. Automatic feed system operates with a 1.1 kilowatt motor and feed range from 30 to 1000 millimeters per minute. The spindle taper is commonly ISO40 or ISO50 with radial runout below 0.006 millimeter. Quality inspection includes geometric accuracy testing, backlash evaluation, and surface finish capability down to 1 micrometer Ra.

Milling Stone machine

A stone milling machine is a specialized machine tool designed for cutting, slotting, and shaping natural stones such as granite and marble. Spindle motor power typically ranges from 5.5 to 22 kilowatts with rotational speeds between 600 and 6000 rpm. Diamond tool diameter is selected between 100 and 400 millimeters. Cutting depth per pass varies from 2 to 15 millimeters depending on stone hardness. Axis positioning accuracy reaches ±0.02 millimeter with repeatability of ±0.01 millimeter. Cooling systems provide flow rates between 20 and 80 liters per minute to control tool temperature and reduce dust.

The structure is commonly bridge type or gantry design with stress relieved steel frame and hardness above 200 Brinell. Heavy duty linear guideways with high dynamic load capacity and clearance below 0.02 millimeter are applied. Motion transmission is achieved through ball screws or precision rack and pinion systems. X axis travel may range from 2000 to 6000 millimeters and Y axis travel from 1000 to 3000 millimeters. Slab load capacity can reach up to 3000 kilograms. Quality inspection includes vibration testing below 3 millimeters per second and spindle perpendicularity verification.

Milling Stone machine

A stone milling machine is an industrial machine tool designed for cutting, engraving, and profiling hard stones such as granite, travertine, and marble. Spindle motor power typically ranges from 7.5 to 30 kilowatts with output torque up to 180 newton meters. Tool rotational speed is adjustable between 800 and 8000 rpm. Diamond cutter diameter is selected between 120 and 500 millimeters. Effective cutting depth per pass varies from 3 to 20 millimeters depending on stone density. Axis positioning accuracy reaches ±0.015 millimeter with repeatability below ±0.01 millimeter.

The structure is generally bridge type with stress relieved ST52 steel frame and hardness above 210 Brinell. Heavy duty H class linear guideways with high dynamic load capacity and clearance below 0.015 millimeter are applied. Power transmission is achieved through C5 class ball screws or precision ground rack and pinion systems. X axis travel ranges from 2500 to 7000 millimeters and Y axis travel from 1200 to 3500 millimeters. Slab load capacity can reach up to 4000 kilograms. Quality control includes vibration testing below 2.5 millimeters per second and spindle concentricity under 0.01 millimeter.

Solid Diamond End Mill Flat End, Ball End, and Radius Tip

Solid diamond end mills with flat end, ball end, and radius tip are manufactured from polycrystalline diamond grains to deliver maximum hardness and wear resistance. Their diameters range from 0.2 millimeters to 12 millimeters, with overall lengths between 40 and 100 millimeters. The surface hardness of diamond is around 98 HRA, enabling machining of ultra-hard materials such as silicon carbide, titanium alloys, and carbon fiber composites. Cutting speeds can reach up to 1000 meters per minute while maintaining dimensional accuracy within 0.005 millimeters.

Flat end types are used for creating smooth surfaces and precise slots, while ball end mills are ideal for 3D machining and mold manufacturing. Radius tip end mills are produced with edge radii ranging from 0.2 to 3 millimeters, providing greater strength in continuous operations. The helix angle is typically designed between 30 and 45 degrees to optimize chip evacuation. Thermal resistance up to 1100 degrees Celsius can be achieved with CVD or PVD coatings. These tools are manufactured in compliance with ISO 513 and DIN 6527 standards and are widely used in aerospace, mold making, and medical industries.

M6 Carbide End Mill

The M6 carbide end mill is a durable and precise tool for machining hard metals, steel alloys, and engineering non-metallic materials. The tool shaft diameter is 6 millimeters, and its overall length typically ranges from 50 to 120 millimeters. Rotational speed on CNC machines can be adjusted between 12,000 and 30,000 RPM, providing sufficient cutting power for steel up to 45 HRC. Helix angles range from 30 to 45 degrees, and the number of cutting edges varies from 2 to 4 to ensure uniform and precise material removal. The tool weighs between 0.1 and 0.25 kilograms, and its M6 standard design allows excellent control while minimizing vibration during operation.

This end mill features coaxial runout accuracy below 0.005 millimeters and high thermal resistance up to 800 degrees Celsius at the cutting interface. Tool life with proper lubrication and cooling can reach up to 1,500 operational hours. Manufacturing according to ISO 13399 guarantees dimensional stability and quality for automotive, aerospace, and mold-making industries. This end mill is compatible with CNC machines, drills, and bench grinders, offering high precision and practical versatility.

milling machines

A conventional milling machine is a manual knee type machine tool designed for metal cutting with mechanical control. Main motor power typically ranges from 1.1 to 5.5 kilowatts, and spindle speed varies between 80 and 3000 rpm. Speed adjustment is achieved through a stepped gearbox or belt pulley system. X axis travel ranges from 500 to 1000 millimeters with manual positioning accuracy of approximately ±0.02 millimeter. The spindle taper is commonly ISO40 with axial runout below 0.01 millimeter. Maximum table load capacity is generally between 200 and 600 kilograms.

The structure consists of a gray cast iron body with hardness above 170 Brinell and a stress relieved monolithic column. Motion guideways are ground dovetail slides with adjustable clearance below 0.02 millimeter. Table feed can be manual or powered by a 0.75 kilowatt feed motor. Feed rate range is defined between 20 and 800 millimeters per minute. A coolant system with 25 liter per minute pump is installed to extend tool life. Accuracy testing includes surface roughness down to 1.6 micrometers Ra and spindle perpendicularity deviation below 0.02 millimeter over 300 millimeters.

Three bed systems of Vortex milling machine model VMJ-10

The VERTEX VMJ-10 flat vise chuck is a robust and precise clamping tool designed for securely holding workpieces during milling operations. Its body is constructed from hardened alloy steel, providing excellent resistance to mechanical stress, impact, and high temperatures. The parallel, flat jaws are engineered to grip workpieces evenly and securely, ensuring stable positioning without slippage during material removal. This model is highly suitable for use on manual, semi-automatic, and CNC milling machines, making it ideal for high-precision industrial applications.

Structurally, the VMJ-10 chuck features a finely tuned gear and screw-driven mechanism that allows smooth and safe manual control of the jaws. The jaw contact surfaces are fully machined and precisely aligned with the machine’s axis, enhancing surface finish quality and minimizing unwanted vibrations. High accuracy in parallelism and concentricity has been integrated into the design, which significantly improves repeatability in industrial operations. VERTEX, adhering to international standards, ensures exceptional build quality and long service life for this model.

Short-Neck Pneumatic End Mill

The short-neck pneumatic end mill is a precision tool designed for machining metals and non-metallic materials in confined spaces. The overall tool length typically ranges from 80 to 150 millimeters, with the short neck measuring 20 to 50 millimeters. Shaft diameters are produced from 2 to 12 millimeters, and rotational speeds at 6 bar air pressure reach 20,000 to 35,000 RPM. The pneumatic motor input power usually ranges from 0.2 to 0.5 kilowatts, enabling fast material removal with minimal vibration. Tool weight ranges between 0.5 and 1.2 kilograms, ensuring operator control for precise machining.

These tools generally feature a coaxial shaft with runout below 0.01 millimeters and collets of 3 or 6 millimeters. Bearing life can reach up to 2,000 operational hours due to proper lubrication, while the short-neck design allows access to tight spaces. Helix angles range from 30 to 45 degrees, and cutting edges typically number 2 to 4, suitable for aluminum, mild steel, and engineering plastics. These end mills are manufactured according to ISO 2768 standards and are widely used in automotive, mold making, and small parts assembly industries.

Vertex VHO Model Hydraulic Milling Machine Vise

The Vertex VHO model hydraulic milling machine vise is engineered for industrial use with high precision, ensuring secure workpiece holding during heavy-duty machining operations. This vise features a 160 mm jaw width and a maximum clamping force of 3200 kg. The main body is constructed from high-strength ductile cast iron, providing excellent mechanical resistance and long service life. The fixed jaw height is 50 mm, with a maximum jaw opening of 200 mm. The internal hydraulic system applies uniform pressure across the workpiece surface, minimizing unwanted deformation. Its design without a swivel base ensures high stability for workpieces under heavy loads.

The overall dimensions of the VHO vise are 460 mm in length and 180 mm in width, with an approximate weight of 30 kg. Jaw parallelism accuracy is maintained at around 0.01 mm, enabling precise and repeatable machining operations. The hydraulic mechanism reduces operator hand force and extends cutting tool life. Installation on standard milling tables is possible without complex adjustments. Optimized design increases rigidity and reduces vibration during cutting processes.

milling machines

A conventional milling machine is a manual knee type machine tool used for machining flat surfaces, slots, and gears with direct operator control. Main motor power typically ranges from 1.5 to 7.5 kilowatts with spindle torque up to 90 newton meters. Spindle speed varies between 70 and 4000 rpm with gear driven transmission. X axis travel ranges from 600 to 1200 millimeters and Y axis travel from 250 to 400 millimeters. Handwheel graduation accuracy is 0.02 millimeter with minimum scale reading of 0.01 millimeter. The spindle taper is commonly ISO40 or MT4 with radial runout below 0.01 millimeter.

The structure is manufactured from GG25 gray cast iron with stress relief treatment and hardness above 180 Brinell. Ground dovetail guideways allow clearance adjustment below 0.015 millimeter. Longitudinal and cross feeds may be manual or powered by 0.75 to 1.1 kilowatt motors. Automatic feed rate ranges from 25 to 900 millimeters per minute. Table load capacity is typically between 250 and 800 kilograms. Quality inspection includes spindle concentricity below 0.02 millimeter and surface finish capability down to 1.6 micrometers Ra.

Diamond-tipped End Mill

The diamond-coated end mill is a precision tool designed for machining the hardest materials, including ceramics, glass, and tough composites. The overall tool length typically ranges from 80 to 150 millimeters, with shaft diameters from 2 to 12 millimeters. Rotational speeds with 6 bar air pressure or an electric motor reach 20,000 to 40,000 RPM, and motor power usually ranges from 0.2 to 0.6 kilowatts. The tool weighs between 0.5 and 1.2 kilograms to maintain operator control during precise machining and minimize vibration. Ergonomic design and coaxial shaft alignment with accuracy below 0.01 millimeters ensure consistent material removal during long operations.

These end mills feature cutting edges coated with industrial diamond and helix angles ranging from 30 to 45 degrees. The number of cutting edges typically ranges from 2 to 4, enabling material removal without causing cracks. With proper care and lubrication, tool life can exceed 2,500 operational hours. Diamond-coated end mills are manufactured according to ISO 2768 standards and are widely used in aerospace, mold-making, medical, and glass machining industries.