Tile Iran

National textile industry belt

The universal belt for the textile industry is a vital component in fabric and fiber production machines, designed to ensure smooth power transmission and consistent movement across various production lines. These belts are typically constructed from multiple layers, including polyester, cotton, or polyamide fabrics, combined with durable surface coatings to provide resistance against abrasion, tension, high temperatures, and chemical exposure. The outer surface is often coated with materials such as PVC, PU, or silicone, tailored to offer controlled friction, slip resistance, or compatibility with delicate fibers depending on the application.

Key technical features of these belts include uniform thickness, high tensile strength, stable performance at varying speeds, and minimal deviation during operation. They are engineered for continuous heavy-duty use in processes such as spinning, weaving, dyeing, and fabric finishing. Additional benefits include quiet operation, flexibility in movement, and extended service life, all contributing to increased productivity and reduced downtime in textile manufacturing lines.

Polycord textile belt

The Polycord textile belt is a round, flexible belt made from reinforced polyurethane with specialized fibers, designed specifically for power transmission and movement in textile machinery. These belts feature a uniform structure and smooth surface that ensure quiet, vibration-free operation. Their weldable design allows for quick installation without long machine downtimes. The polyurethane used in these belts offers high resistance to abrasion, tearing, and chemical exposure, contributing to extended service life under demanding working conditions.

In textile production lines that require high precision, smooth motion, and controlled speed, the Polycord textile belt plays a key role in optimizing performance. These belts can operate under varying temperatures and along curved or angled paths. Thanks to their compact design and high tensile strength, they prevent slippage or loss of transmission efficiency. Additionally, their lightweight construction, tool-free installation, and quick on-site joining make them an ideal solution for high-speed machines in space-constrained environments.

Pneumatic Tile and Granite Cutter

These pneumatic tools operate on 6 to 8 bar compressed air. Required air flow varies between 250 to 400 liters per minute. The air turbine motor runs at a free speed of 10,000 to 20,000 RPM. It produces an output power equivalent to 1.5 to 3 mechanical horsepower. The starting system uses a slide valve with automatic greasing. Tool weight is designed between 2.5 to 4.5 kg to reduce operator fatigue. Noise level is kept below 85 dB with a special exhaust. These tools are compatible with dry/wet diamond blades up to 300 mm diameter.

The housing is made from lightweight magnesium or aluminum alloy with a wear-resistant coating. An ergonomic handle with a 15-degree angle ensures better visibility and control. The internal suspension uses ceramic bearings with a 1000-hour service life. The throttle control is an adjustable, high-sensitivity lever. An in-line filter-regulator-lubricator FRL unit is essential. The cutter can achieve cut depths up to 120 mm in a single pass. Handle vibration is reduced to less than 2.5 m/s². Safety is provided by an automatic brake when the trigger is released.

Ceramic Tile Cutter

A ceramic tile cutter utilizes Polycrystalline Diamond PCD segments with grain sizes of 0.2 to 0.6 mm. These segments are brazed onto a steel core with a hardness of HRC 50 to 55. Standard blade diameters range from 4 mm to 250 mm. The cutting disc thickness varies from 1.2 mm to 3.2 mm with a precision of ±0.05 mm. The maximum rotational speed for a 200 mm blade is typically 4500 to 6500 RPM. These blades cut ceramic, porcelain, and tile with Mohs hardness up to 8. Their effective cutting life reaches 1000 linear meters on standard ceramics.

The blade structure includes a steel core, PCD segments, and cooling slots. The number of segments ranges from 4 to 16 depending on the diameter. The segment wedge angle is 15 to 25 degrees to reduce lateral pressure. Integrated slots direct coolant flow up to 0.5 liters per minute. This design reduces cutting temperature by 70 degrees Celsius. High-quality blades feature static and dynamic balance within 0.02 mm tolerance. This eliminates vibration and produces a perfectly clean cut.

OPTIBELT welding belt for tile industries

The OPTIBELT welding belt designed for tile industries is engineered with specialized materials to withstand the demanding conditions of tile and ceramic production lines. This belt can endure high pressures and harsh environments such as elevated temperatures and exposure to chemicals. Thanks to its welded construction, it allows for quick installation without the need for mechanical joints, reducing maintenance time and downtime. Its excellent flexibility and high resistance to wear and tearing make it well suited for continuous industrial processes.

Manufactured using advanced technologies, the OPTIBELT welding belt offers high dimensional stability and reliable performance across varying speeds. Its design ensures smooth and vibration-free power transmission, contributing to increased efficiency and lowered operational costs in tile production lines. Additionally, its resistance to oil, dust, and heat enhances durability and extends the service life under tough industrial conditions.

Polycord tile strap

The Polycord tile strap is a key component in ceramic and tile production lines, designed for smooth and slip-free transportation of products throughout various stages of the manufacturing process. Made from high-quality polyurethane, this belt offers excellent flexibility and outstanding resistance to abrasion, mechanical stress, and temperature fluctuations. Its round shape and uniform structure enable quiet and steady movement of materials, ensuring precise transmission without impact or vibration.

One of the standout features of the Polycord belt is its easy cutting and joining capability. These belts can be cut to desired lengths and heat-welded for quick installation, saving time in maintenance and repair processes. Additionally, their high resistance to chemicals and oils ensures reliable performance even under harsh industrial conditions. Polycord straps are an economical and efficient solution for optimizing production flow in the ceramic and tile industry.

Textile Machine

The textile machine brake pad is manufactured using a specialized blend of organic fibers, phenolic resin, and mineral particles, capable of withstanding temperatures up to 480 degrees Celsius. Its thickness typically ranges between 10 to 18 millimeters, with a friction coefficient between 0.38 and 0.46. The wear rate is reported to be less than 0.07 millimeters per 1000 kilometers, indicating high durability. The dense structure of the pad reduces heat generated during braking operations and ensures high mechanical strength.

The compressive strength of this brake pad measures up to 25 megapascals, with surface hardness ranging from 65 to 78 Rockwell C. Surface groove designs enhance ventilation and reduce operating temperature by up to 12 percent. The textile machine brake pad can withstand dynamic forces exceeding 1500 newtons and performs reliably in humid and dusty environments. Its operational lifespan is estimated at up to 70,000 braking cycles.

OPTIBELT ceramic tile V-belt from Germany

The OPTIBELT ceramic tile V-belt, manufactured in Germany, is specially designed for use in ceramic and tile production lines to deliver stable and precise power transmission. Its reinforced V-shaped structure ensures optimal contact with pulleys, preventing slippage and power loss. The combination of wear-, heat-, and oil-resistant materials enhances the belt’s lifespan even under harsh industrial conditions and high temperatures, guaranteeing reliable performance throughout the manufacturing process.

Additionally, the OPTIBELT ceramic tile belt features high-tensile-strength reinforced fibers that increase resistance to stretching and tearing. Due to its suitable flexibility and superior build quality, this belt is an ideal choice for industrial environments with high mechanical stress and demanding working conditions, improving efficiency and reducing maintenance costs.