Hyundai Iran

hyundai excavator 210 swing pump M2X146

The swing pump of the Hyundai 210 excavator, Kawasaki M2X146 model, is an axial piston motor with a swash plate design, engineered for the rotational movement of the excavator’s swing arm. This pump has a displacement of 145.7 cm³ per revolution, a nominal operating pressure of 30 MPa, and a maximum pressure of 37 MPa. Its maximum flow rate reaches 210 liters per minute, and rotational speed is up to 1650 rpm. These specifications enable the pump to deliver a torque of 12,800 Nm while ensuring precise control of the swing movement. The swash plate design and precise pressure and flow control maintain hydraulic system efficiency even under heavy operating conditions.

During repair, the pump is first removed from the hydraulic system and thoroughly cleaned to eliminate any suspended particles or contaminants. The cylinder block, drive shaft, swash plate, pressure plates, and springs are inspected using precision tools such as micrometers and gauges. O-rings, seals, and other consumable components are replaced, and friction surfaces are carefully refurbished. Pump pressure and flow are tested after repair to ensure performance meets factory standards, with no leakage or power loss.

After replacing and repairing damaged components, the pump is reassembled with precise torque

hyundai 912 pump A8VO55

The main hydraulic pump A8VO55, manufactured by Rexroth, is an axial piston pump with a dual design, used in open-circuit hydrostatic systems. It is applied in Hyundai 912 excavators and Liebherr machinery with the following specifications:

* **Displacement:** 2 × 54.8 cm³ per revolution
* **Maximum operating pressure:** 350 bar
* **Peak pressure:** 400 bar
* **Maximum flow:** 2 × 137 liters per minute
* **Input power at maximum speed:** 160 kW
* **Maximum input torque:** 611 Nm
* **Approximate weight:** 82 kg

These specifications demonstrate the pump’s high capacity to provide the necessary pressure and flow for optimal hydraulic system performance in heavy machinery.

During repair of the A8VO55 pump, it is first removed from the hydraulic system, and all external connections and components are inspected. Precision tools such as micrometers and gauges are used to assess the dimensions and condition of internal parts including pistons, swash plate, cylinder block, and drive shaft. Any worn or damaged components are replaced. After component replacement, the pump is carefully reassembled and subjected to performance testing to ensure pressure, flow, and torque meet factory specifications.

Finally, once proper performance is confirmed, the pump is reinstalled

K3V112 hyundai 210 excavator

Repairing the main pump of a Hyundai 210 excavator, Kawasaki K3V112 model, requires precise inspection of hydraulic components and internal parts. First, the pump must be removed from the system and an initial check for leaks and mechanical damage performed. Then, the shaft, control rings, and vanes are measured with high-precision tools such as micrometers and gauges. In case of corrosion or cracks, components should be replaced according to JIS or ISO standards. Additionally, the pump’s operating pressure must be checked and adjusted to 250 bar with a flow rate of 160 liters per minute to ensure optimal hydraulic system performance.

Replacing high-pressure O-rings and seals must be done carefully to prevent hydraulic leaks. After assembly, the pump is tested on a hydraulic test bench under 250 bar pressure and 50°C oil temperature. Vibration, noise, and oil flow are checked, and any deviations from factory specifications are corrected. This repair process not only extends the pump’s service life but also ensures hydraulic system efficiency reaches up to 95 percent of factory standards.

Hyundai Grinding and Cutting Wheel

Hyundai grinding and cutting wheels are made with Al₂O₃ + ZrO₂ abrasive grain technology. This blend contains 35% zirconia, increasing impact strength by 50%. Standard diameters range from 115 to 350 millimeters. Cutting wheel thickness is 2.5 to 4 mm with a tolerance of ±0.02 mm. A fiberglass-reinforced phenolic resin bond ensures longer life. The maximum safe operating speed is 80 meters per second 13000 RPM for 115mm. These wheels cut steel up to 40 mm thick and surfaces hardened to HRC 65.

Hyundai grinding wheels feature a bi-directional fiberglass mesh. This mesh prevents wheel bursting at high rotational speeds. Tear-resistant backing paper with 270 g/m² density is utilized. The center bore is precision machined to H9 tolerance to minimize vibration. Bench grinders achieve a surface finish up to Ra 1.6 micrometers. Companion machines feature a 900-watt motor with 4.2 Nm torque. These wheels have passed 10,000 complete duty cycles in accelerated testing. They hold international ISO 603 and OSA certifications for quality and safety.

Excavator parts for Komatsu and Hyundai

Excavator parts for Komatsu and Hyundai include hydraulics, oil pumps, main engines, gearboxes, chains, rollers, connecting rods, and control valves. Materials used include alloy steel, gray cast iron, and hardened aluminum to withstand hydraulic pressures up to 350 bar and operating temperatures up to 120°C. Component lifespan ranges from 3,000 to 20,000 hours, with dynamic load tolerance up to 50 tons, ensuring heavy construction operations continue without interruption.

All parts undergo dimensional, hydraulic pressure, leakage, and vibration testing. SAE and ISO standard connections are applied for pumps, gearboxes, and hydraulics. Surface coatings include hard chrome, nickel, and epoxy paint to resist wear, corrosion, and harsh industrial environments. Spare parts are supplied with serial numbers and certificates of authenticity to ensure full compatibility with Komatsu and Hyundai excavators.

hyundai 760 friction graphite

hyundai 760 friction graphite that made by tehrangearbox