Cutter Iran

Repair Cutter

This service covers repairs for wire, blade, and roller-type cutting machines. The process begins with digital diagnostics of mechanical and electrical systems. Initial inspection includes cut accuracy, vibration, and abnormal noise assessment. Worn components like blades, bearings, and couplings are replaced. New blades are made from tungsten steel or carbide with 65-70 HRC hardness. These blades undergo precise heat treatment and grinding processes. Laser alignment of shafts achieves an accuracy of 0.01 mm. This precision restores cutting quality and machine lifespan.

Calibration of CNC control systems and positioning sensors is essential. This process optimizes speed, pressure, and cutting angle parameters. Lubrication and cooling systems are serviced with specialized industrial oils. Final testing under full load with standard materials is performed. This test confirms cutting accuracy within ±0.05 mm. Service includes a 6-month warranty on parts and labor. A comprehensive technical report with repair and part details is provided. Online support for rapid troubleshooting post-repair is available. This service serves packaging, textile, and manufacturing industries.

Pneumatic Tile and Granite Cutter

These pneumatic tools operate on 6 to 8 bar compressed air. Required air flow varies between 250 to 400 liters per minute. The air turbine motor runs at a free speed of 10,000 to 20,000 RPM. It produces an output power equivalent to 1.5 to 3 mechanical horsepower. The starting system uses a slide valve with automatic greasing. Tool weight is designed between 2.5 to 4.5 kg to reduce operator fatigue. Noise level is kept below 85 dB with a special exhaust. These tools are compatible with dry/wet diamond blades up to 300 mm diameter.

The housing is made from lightweight magnesium or aluminum alloy with a wear-resistant coating. An ergonomic handle with a 15-degree angle ensures better visibility and control. The internal suspension uses ceramic bearings with a 1000-hour service life. The throttle control is an adjustable, high-sensitivity lever. An in-line filter-regulator-lubricator FRL unit is essential. The cutter can achieve cut depths up to 120 mm in a single pass. Handle vibration is reduced to less than 2.5 m/s². Safety is provided by an automatic brake when the trigger is released.

Ceramic Tile Cutter

A ceramic tile cutter utilizes Polycrystalline Diamond PCD segments with grain sizes of 0.2 to 0.6 mm. These segments are brazed onto a steel core with a hardness of HRC 50 to 55. Standard blade diameters range from 4 mm to 250 mm. The cutting disc thickness varies from 1.2 mm to 3.2 mm with a precision of ±0.05 mm. The maximum rotational speed for a 200 mm blade is typically 4500 to 6500 RPM. These blades cut ceramic, porcelain, and tile with Mohs hardness up to 8. Their effective cutting life reaches 1000 linear meters on standard ceramics.

The blade structure includes a steel core, PCD segments, and cooling slots. The number of segments ranges from 4 to 16 depending on the diameter. The segment wedge angle is 15 to 25 degrees to reduce lateral pressure. Integrated slots direct coolant flow up to 0.5 liters per minute. This design reduces cutting temperature by 70 degrees Celsius. High-quality blades feature static and dynamic balance within 0.02 mm tolerance. This eliminates vibration and produces a perfectly clean cut.

Pipe Cutter and Rail Cutter

The pipe cutter is a precision industrial tool for cutting metal and plastic pipes. It is typically manufactured with cutting diameters ranging from 10 to 600 millimeters. The cutting guidance system is highly accurate and uses hardened steel blades. An electric motor with 0.5 to 5 HP provides continuous and uniform cutting. Cutting speed is adjustable and ensures a smooth, burr-free surface. The body is made of high-strength steel with anti-corrosion coating. Mechanical safety factors comply with industrial standards.

The rail cutter is an industrial device designed for precision cutting of steel rails. Cutting capacity typically ranges from 25 to 65 kg/cm². The cutting system includes an industrial gearbox and hardened steel blade. Power is supplied by an electric motor or hydraulic system. The device is designed to hold the rail firmly in place without slipping. The robust housing with anti-corrosion coating extends service life. Each unit undergoes load testing and functional inspection prior to delivery.

Form Milling Cutter 12

Form Milling Cutter 12 is one of the essential tools used in industrial and specialized machining workshops for grinding, finishing, and precise shaping of metal and non-metal surfaces. This tool, with its unique design and durable structure, is an ideal choice for detailed mold making, engraving, and milling tasks in industrial environments. Form milling cutter number 12 can be installed on various rotary tools, guaranteeing high performance and long-lasting durability. If you are looking to purchase a high-quality form milling cutter for delicate and precise work, Form Milling Cutter 12 is a reliable and cost-effective option. Among users, it is also known by different terms such as "conical rounded head form milling cutter," "form milling cutter suitable for hard metal finishing," or "precision material removal tool," reflecting its popularity and efficiency among professionals.

Form Milling Cutter 6

Form Milling Cutter 6 is a key and practical tool in the machining industry, known for its small size and high precision, ideal for delicate and complex finishing and material removal operations on both soft and hard metals. This form milling cutter, with its special design and durable construction, can be easily mounted on manual milling machines and CNC devices, offering excellent performance in manufacturing precise industrial parts. Using Form Milling Cutter 6 in mold making, engraving, and surface finishing projects enhances the final product quality and saves time. This tool is recognized by search terms like "small precise form milling cutter," "industrial finishing tool," and "fine material removal form cutter," making it a professional choice for engineers and technicians in the machining field.

Form Milling Cutter 10

Form Milling Cutter 10 is a specialized and precise tool designed for machining and finishing operations on various metals, favored in industrial projects and delicate engineering tasks due to its unique design and optimal dimensions. This form milling cutter offers uniform and controlled material removal, ideal for creating complex shapes and fine details on both hard and soft metals. Easy installation on rotary tools and high wear resistance are key features of Form Milling Cutter 10, enhancing productivity and reducing maintenance costs. Known among professionals with keywords such as "high precision fine form milling cutter," "hard metal shaping tool," and "specialized finishing milling cutter," this product is a top choice for detailed and precise metalworking.

Form Milling Cutter 25

Form Milling Cutter 25 is a high-precision, specialized tool widely used in professional machining for complex form shaping, creating unique cavities, and finishing curved surfaces in industrial projects. Due to its unique design and curved geometry, this model delivers exceptional performance in machining delicate parts that require intricate detail. Capable of withstanding high pressure and providing accurate material removal, Form Milling Cutter 25 is an ideal choice for custom part manufacturing, high-precision mass production, and complex shaping in mold making and tool manufacturing industries

Form Milling Cutter 20

Form Milling Cutter 20 is a powerful and precise tool designed for professional form machining in various industries, including automotive, mold making, and heavy equipment manufacturing. With its balanced design and optimal dimensions, this cutter is ideal for milling and finishing medium-weight forms with high accuracy. Its blend of strength and flexibility makes Form Milling Cutter 20 a reliable choice for producing high-volume parts with unique geometries and curved surfaces. Consistent precision, long service life, and stable performance at high speeds are among its standout features.

Form Milling Cutter 8

Form Milling Cutter 8 is a professional and precise tool designed for finishing and shaping operations in the machining industry. With its medium size and durable construction, this form cutter is specifically suited for creating smooth and accurate surfaces on various metals, including steel and aluminum. Its controlled material removal capability and quick installation on both manual and CNC milling machines make Form Milling Cutter 8 an ideal choice for industrial projects requiring high precision.

Form Milling Cutter 14

Form Milling Cutter 14 is a highly specialized and widely used tool in precision machining, designed for creating grooves, arcs, and custom profiles on metal components. With its optimized design and high accuracy, this cutter enables high-quality form shaping operations on hard and semi-hard metals. Form Milling Cutter 14 is an ideal choice for mechanical part production, tool manufacturing, and shaping curved components with complex geometries.