PVC Coated Wire

DIYACO 5mm PVC coated wire rope

The 5mm coated wire rope by Japanese brand DIYACO has a unit weight of approximately 0.14 kilograms per meter. It features a 7x19 steel core construction, encased in a durable PVC coating that provides excellent resistance against moisture, abrasion, and dust intrusion. This consistent weight distribution supports stable performance in tension systems, reducing vibration and uneven load. The fully bonded outer layer increases the rope’s lifespan, especially in high-frequency or repetitive-use applications.

In fitness equipment, the 5mm DIYACO coated wire rope is widely used in crossover machines, lat pulldowns, Smith machines, and other pulley-based strength systems. Its soft yet durable coating prevents hand injuries and minimizes pulley wear. Thanks to its optimal diameter and structural strength, the rope is designed to handle frequent, heavy loads in commercial and professional gym environments. Its ease of installation and replacement makes it a cost-effective choice for fitness equipment manufacturers.

The tensile strength of the DIYACO 5mm wire rope ranges between 1500 and 1800 newtons, depending on length and working conditions. It shows excellent resistance to long-term elongation and cyclic stress. Abrasion tests under ASTM standards reveal the coated wire lasts

6mm DIYACO PVC coated wire rope

The 6mm coated wire rope from DIYACO Japan has a unit weight of approximately 0.20 kilograms per meter. It features a 7x19 galvanized steel core that provides both high flexibility and excellent resistance to dynamic loads. The outer PVC or TPU coating adds protection against moisture, UV radiation, and chemical exposure. This consistent structure and weight distribution ensure smooth motion through pulleys and reduce fatigue under continuous operation, making it ideal for both industrial and gym-related applications.

DIYACO’s 6mm coated wire rope is used in industrial systems such as heavy-duty automatic doors, light hoisting equipment, cable guidance systems, and robotic motion setups. In the fitness industry, it is commonly used in high-end gym machines including multi-station systems and commercial stack-loaded equipment. The soft outer coating protects pulleys and components from damage and reduces noise during operation. Its durability under high usage cycles makes it a preferred choice for commercial gyms.

The steel core is made of heat-treated carbon steel with a tensile strength of up to 2000 newtons depending on rope length and working conditions. The 7x19 construction offers a balance between flexibility and strength, allowing the rope to bend easily while main

4mm DIYACO PVC coated wire rope

The 4mm coated wire rope by DIYACO Japan is engineered for precision and durability, with a unit weight of approximately 0.09 kilograms per meter. It features a 7x19 steel core construction covered with a durable PVC or nylon coating that enhances resistance to moisture, abrasion, and chemical exposure. This coated layer not only protects the inner strands from corrosion but also reduces equipment wear and operational noise. The consistent weight and structure throughout the length ensure stable motion and smooth load distribution in pulley-based systems.

DIYACO’s 4mm coated wire rope is widely used in professional gym equipment due to its high flexibility, abrasion resistance, and long service life. It is commonly found in crossover machines, Smith machines, high and low pulleys, and modern suspension systems. The protective coating prevents cable degradation from repeated contact with pulleys and guides. Additionally, it is used in precision tension systems, lightweight elevator mechanisms, automatic doors, and certain medical equipment. Its smooth performance and durability reflect Japan’s high manufacturing standards and international quality compliance.

7mm PVC coated wire rope

The coating of the wire rope, which is often done for the lower sizes of the steel wire rope, is done to create a soft, non-metallic layer and to protect the surface of the tow wire from one side and to prevent skin injuries from the other side. Coated tow wire in size 5 to 7 is often used to connect devices such as cross, crunches and other bodybuilding devices. Coated wire rope size 5 to 7 is actually used to connect the handle to the weight stones and one or more pulleys are used for the smooth movement of the tow wire in the connection. The constant movement of the coated towing wire under heavy load on the reel brings both surface wear on the coating of the steel wire rope and causes the permanent change of the coated ropes shape under successive cycles.

6mm PVC coated wire rope

Coated pull-up cords in various sizes are often used in gyms. Coated wire rope can be found in the market both in imported coated form and in domestic coated form, which foreign imported samples often have higher quality and price. Coated wire rope is used in gyms on machines to connect weights and handles and passes over one or more pulleys during use.
The core of coated towing wire is made of steel and is often used with a tensile strength of 1770 N/mm2. The most widely used structure of tow wire that is used in coated wire rope core is the structure of 6 strands with 19 wires, which is displayed as 6X19.

pvc coated wire rope

The steel wire rope cover is used as a layer to protect the wire rope and is a cover for the wire rope against factors such as burns and moisture, etc.
In pvc coated wire rope, a pvc coating with different thicknesses and different colors is stretched.
In fact, this cover is to prevent direct contact of the body skin with the wire rope and is the best option for various and heavy sports machines in gyms.
These coatings are widely used in cables and wires due to their resistance to ultraviolet rays and other factors.

gym PVC coated wire rope

PVC coated wire rope actually consists of a steel core on which a PVC plastic layer is placed. Coated towing wire is often used in low sizes and plays a connecting role. Coated tow wire is used in various applications, but its main use is for connection in gyms and on exercise machines. The coated wire rope is connected to the weight stones on one side in the use of a club, and by passing through the pulley method, it is connected to the handle that is held by the athletes on the other side.

5mm pvc coated wire rope

Coated tow wire in size 3 to 5 actually has a steel core with a diameter of 3 mm, which has reached a final diameter of 5 mm by placing a plastic cover made of PVC material.
3 to 5 coated towing wire in the steel core part can be supplied with different structures such as 7X7 and 6X19, the 6X19 structure is used with higher flexibility and wider usage. Coated tow wire in sizes 3 to 5 is often imported from China in Rayan Bexal and domestically, which is actually coated with plastic in Iran.

PVC coated wire rope

PVC coated wire ropes are used more often in gym and to connect the weights to the gym equipment. PVC coated wire ropes usually have the 7X7 structure wire rope as core in lower diameters and 19X7 wire rope as core in higher diameters. various colors are used to coat PVC coated wire ropes that have equal resistance and do not represent any specification.