Mixer Iran

concrete mixer pump PV21

The PV21 and PV23 hydraulic pumps, manufactured by Sundstrand, are axial piston pumps designed for high-reliability operation in concrete mixer hydraulic systems. They can be used in both open and closed circuit systems, providing sufficient flow and pressure for heavy-duty concrete mixing. The PV21 has a displacement of 21 cm³ per revolution, while the PV23 displaces 23 cm³ per revolution. Maximum operating pressures reach 350 bar for PV21 and 360 bar for PV23, with maximum flows of 120 and 130 liters per minute, respectively. Each pump weighs approximately 55–60 kg, and the required input power at operational speed is around 100 kW.

The repair process begins with removing the pump from the hydraulic system and inspecting the housing and external connections for leaks or cracks. The cylinder block, pistons, swash plate, and drive shaft are measured using precision tools such as micrometers and gauges. Worn or damaged components are replaced to restore hydraulic performance and flow to factory specifications. All auxiliary components, including seals and O-rings, are also replaced to minimize leakage and prevent future failures.

After reassembly, the pump undergoes comprehensive performance testing. Operating pressure, output flow, input torque, and noise levels are mea

Mixer Drum with ZF and Italian Gearbox

Mixer drums with ZF and Italian gearboxes are industrial equipment designed for high-quality concrete production in construction projects. These drums are typically manufactured with capacities ranging from 3 to 12 cubic meters and made from alloy steel with 6 to 10 millimeter thickness. Rotation is powered by an industrial ZF or Italian gearbox with hardened gears. The driving motor, diesel or electric, delivers the required torque efficiently. The shaft and internal blades are made of high-strength steel with precise welding, ensuring uniform material mixing. Gear ratios and rotation speed are optimized for complete and homogeneous concrete blending.

Structurally, the mixer drum features a reinforced steel frame with anti-corrosion coating and industrial paint. ZF and Italian gearboxes operate with high-pressure lubrication and optimized cooling. The power transmission system includes shaft, coupling, and industrial bearings designed to handle radial and axial loads. The drum operates reliably within minus 20 to plus 50 degrees Celsius. Each unit undergoes functional testing, mixture uniformity inspection, and load testing prior to delivery to ensure durability and performance. These drums are suitable for high-volume construction, civil, and industrial projects.

Truck Mixer Parts

Truck mixer spare parts include mechanical, hydraulic, and consumable components designed for durability and reliable performance. Internal spirals and mixing blades are made from wear resistant steel with hardness of 55 to 62 HRC. The drum shaft is mounted on roller bearings with dynamic load capacity of 20 to 50 tons. Hydraulic motors operate at pressures of 250 to 350 bar with flow rates of 150 to 300 liters per minute. High pressure hoses comply with SAE standards and a 4 to 1 safety factor. Water tanks and pumps are made from stainless steel or durable polyethylene with capacities of 400 to 800 liters. The drum’s internal lining of 4 to 6 millimeters enhances service life.

Couplings, gears, and drive chains are manufactured with dimensional tolerances below 0.05 millimeters. Hydraulic bushings and bearings with hardness 58 to 62 HRC and proper lubrication ensure smooth operation. Quality control includes drum balance testing, lining thickness inspection, hydraulic pressure testing, and precise dimensional checks. Service life of consumable parts ranges from 5000 to 15000 operating hours depending on loading frequency and concrete mix design. Regular maintenance and timely replacement of consumables maintain system efficiency above 90 percent.

Truck Mixer

A truck mixer is a concrete transport and mixing unit mounted on a truck chassis with a capacity ranging from 6 to 14 cubic meters. The mixing drum is manufactured from wear resistant steel with thickness between 4 and 6 millimeters. The drum inclination angle is typically set between 12 and 15 degrees relative to horizontal to optimize gravity discharge. Rotational speed is 8 to 14 rpm during mixing and 2 to 4 rpm during transit. The drive system is usually hydraulic, using a piston pump and hydraulic motor operating at 250 to 350 bar. Effective drum filling ratio is approximately 85 percent of nominal capacity.

The chassis and subframe are fabricated from structural steel with minimum yield strength of 355 megapascals. Dual purpose internal blades perform both mixing and reverse discharge functions. A water tank with capacity of 400 to 800 liters is installed to adjust concrete slump. Truck engine power is typically selected between 280 and 450 horsepower. Quality control includes drum balance testing, hydraulic leakage inspection, and internal lining thickness verification. Service life of the drum under standard conditions exceeds 100000 loading cycles.

automixer

The auto mixer is an industrial machine for homogenizing and mixing construction materials, cement, gypsum, and mortar. Tank capacity ranges from 200 to 1000 liters, with blade rotation speed adjustable between 20–60 RPM. The body is made of durable steel with epoxy paint or stainless steel coating, resistant to moisture, abrasion, and impact. An electric motor with 3–7.5 kW power and 220–380 V AC ensures continuous operation. The machine weight ranges from 150 to 500 kg, and a wheeled frame allows safe transportation and maneuvering.

Structurally, the auto mixer includes a cylindrical or conical tank, steel mixing blades, bevel gearbox, and a digital or mechanical speed control system. Material discharge ports use lever or hydraulic valves for rapid and uniform emptying. Motor protection includes thermal fuses and an emergency stop to prevent overload or damage. The design ensures precise material homogenization, reduces energy consumption, and increases the lifespan of moving parts.

mixer

A check valve is a one-way valve designed to prevent backflow of fluid in hydraulic, pneumatic, and industrial piping systems. Typical operating pressure ranges from 1 to 300 bar, and flow rate depends on size and type, ranging from a few liters to several thousand liters per minute. The valve body is made of steel, stainless steel, or bronze, capable of withstanding temperatures from -20 to 200°C. Internal design includes a disc, spring, or ball that opens and closes with fluid flow, ensuring unidirectional flow and minimal internal leakage.

Structurally, the check valve consists of the main body, disc or ball, spring, valve seat, and durable seals. Installation can be vertical or horizontal, with connection via threaded, fitting, or standard flange. Seals are made of NBR, Viton, or PTFE, providing resistance to pressure, temperature, and chemicals. This valve is suitable for hydraulic, pneumatic, water, oil, and chemical industries, with service life exceeding 50,000 operating hours.

Concrete Pump and Truck Mixer Parts

Concrete pump and truck mixer parts include transfer, mixing, and safety components designed for precise, long-lasting operation. Cylinders and pistons are made from hardened alloy steel with high wear resistance, capable of withstanding pressures up to 120 bar. Sealing rings and gaskets are manufactured from polyurethane and wear-resistant composite materials. Pipes and elbows with diameters of 100 to 150 millimeters and anti-corrosion coatings ensure smooth concrete flow. High-pressure hoses and locking couplings allow fast and secure installation.

Structurally, truck mixer agitators are made of wear-resistant steel with angled, conical blades to ensure uniform mixing and smooth discharge. Steel feed hoppers with 400 to 800 liter capacity allow continuous material transfer. Automatic lubrication, multi-stage filters, and wear plates extend component service life. The design complies with ISO 21573 and EN 206 standards, ensuring operational efficiency, safety, and durability.

Auto Mixer

The auto mixer is an industrial machine for mixing construction materials such as cement, sand, powders, and additives to achieve a uniform, ready-to-use blend. Its tank capacity ranges from 200 to 500 liters, with mixer speed adjustable from 20–60 RPM. The electric motor operates at 3–7.5 kW, 220 or 380 V. Tank and internal paddles are made of stainless steel or galvanized sheet, resistant to wear and material corrosion. Total device weight is 150–250 kg, with stationary or wheeled design for easy mobility.

Structurally, the auto mixer includes a central shaft with mixing paddles, geared motor, and reinforced metal frame. Safety switches prevent accidental startup. The discharge port uses a pressure valve or spring-loaded flap for controlled, fast emptying. The design ensures uniform mixing, reduced dust, and higher efficiency, suitable for industrial and semi-industrial construction workshops.