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compressor compressor
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compressor , Iran

Mining compressors are designed as two-stage piston or rotary screw types. Final output pressure is set between 7 to 40 bar for various mining applications. Air delivery capacity ranges from 10 to 500 cubic meters per minute. The main housing is constructed from GG25 grey cast iron or 316 stainless steel. A water cooling system with 2000 to 50,000 Watts per Kelvin heat exchange capacity is used. Electric motors with 75 to 3000 kW power at 3.3 or 6.6 kV operate the system. Three-stage intake filters achieve 99.97% efficiency for 0.1 micron particles. These compressors can operate in ambient temperatures from 0 to 50 degrees Celsius.

The compressor structure includes a moisture separator with 95% efficiency. A PLC control system provides real-time pressure and temperature monitoring. Motor and compressor vibration are controlled by sensors with 0.1 mm/s accuracy. A three-layer epoxy anti-corrosion coating extends service life to 25 years. Mining screw compressors typically have a 1:13 compression ratio and 1800 to 3600 RPM speed. A centralized lubrication system operates at 2 to 20 liters per minute flow rate. Generated noise level is reduced below 85 dB with acoustic enclosures. These units are capable of 24/7 continuous operation for 365 days per year.

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Applications of Compressors in the Mining Industry

Compressors in the mining industry serve as suppliers of compressed air for critical operations. In blast hole drilling, Down-The-Hole DTH and hammer compressors provide high-pressure air for operating drilling rigs. For underground mine ventilation, large centrifugal compressors deliver fresh air to tunnels and galleries and remove toxic gases. In mineral processing, screw and piston compressors are used for aeration in flotation cells, pneumatic material conveying, and control systems. In crushing and material handling, compressed air powers jet mill operation and pneumatic conveying systems. For equipment maintenance and repair, portable compressors are utilized for cleaning, painting, and pneumatic tools. Key features of mining compressors include resistance to dust, impacts, and humidity, ability to withstand continuous operation, and design for harsh conditions. The choice of compressor type depends on the required pressure, air flow rate, and mining operational conditions.

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