Masaelimachine Iran

masaelimachine.com

The sugar and rock candy packaging machine employs AISI 316 stainless steel for all product contact parts. Packaging speed ranges from 60 to 150 packages per minute with a cutting tolerance of ±0.2 mm. A multi-head weighing system operates with ±0.1 gram accuracy and a total capacity of 4 kg per minute. Motion drives include servo motors 0.75 to 4 kW with a PLC controller and a 12-inch color HMI. Conveyor belts are made of food-grade PU with a 500 mm width and optimized friction coefficients. A machine vision system with a 5-megapixel camera and AI algorithms performs real-time quality control.

The line structure comprises a vibrating storage hopper, aligning conveyor, weighing station, forming unit, and sealing section. Compatible packaging films include metallized OPP, PET, or polyethylene with thicknesses from 20 to 50 microns. Output package dimensions are digitally adjustable from 50x30 mm to 200x100 mm without production stoppage. The sealing system is a dual-side heat sealer with adjustable temperature 120-180°C and pressure 0.3-0.6 bar. All motion axes feature C3-class linear guides and optical encoders with 1-micron resolution. The machine complies with CE, ISO 22000:2018 standards, and holds FDA food contact material approval.

masaelimachine.com

The Halva Shekari packaging machine utilizes AISI 304 stainless steel for all direct product contact surfaces. Packaging speed is adjustable between 30 to 70 packages per minute with cutting accuracy of ±0.3 mm. A dynamic weighing system operates with ±0.5 gram accuracy and a maximum capacity of 2 kg per minute. Servo motors 1-3 kW with PLC controller and a 10-inch touchscreen form the user interface. The conveyor belt is made of non-stick polyurethane, 400 mm wide, with variable speed of 0.5 to 2 m/s. A vision inspection system with a 2-megapixel camera and LED lighting checks product position and consistency.

The line structure includes stations for mold unloading, forced cooling, weighing, cutting, and wrapping. The packaging material supports metallized polypropylene PP Met film with thicknesses from 25 to 40 microns. Final package dimensions, adjustable digitally, range from 80x60 mm to 200x150 mm. The heat sealing system uses ceramic heating elements at 100-160°C and 0.2-0.5 bar pressure. All mechanical components feature high-precision linear guides and coated stainless steel bearings. The machine complies with ISO 22000 hygiene standards, holds NSF certification, and CE marking for electrical safety.

masaelimachine

This fully automatic packaging machine is constructed from AISI 304 stainless steel with 2 mm thickness. Its production capacity is 120–150 packages per minute with positioning accuracy of ±0.5 mm. The drive system uses 1.5 kW servo motors and 17-bit encoders for precise speed and position control. A Teflon-coated conveyor belt, 450 mm wide, operates at adjustable speeds of 5–20 m/min. Package length is adjustable from 80–250 mm and width from 60–150 mm. A three-axis palletizer with vacuum suction mechanism ensures precise cake arrangement before packaging.

The packaging system is a Form-Fill-Seal type, compatible with multilayer films PP/PE/Met-PET of 30–80 microns thickness. A ceramic heating element operates at controlled temperatures of 100–200°C with ±2°C accuracy. The machine is equipped with a 5-megapixel vision system with LED lighting for quality inspection and defect detection. Power consumption is 15 kW per hour, requiring 6 bar compressed air at 500 liters per minute. Overall dimensions are 3500 x 1800 x 2000 mm, with an approximate weight of 1800 kg. It offers connectivity to ERP and online quality control systems via OPC UA protocol.

masaelimachine.com

The sandwich packaging machine is constructed from 2 mm thick 304 stainless steel for food-contact parts. Overall dimensions are 3500 x 1500 x 1800 mm with an approximate weight of 850 kg. Electrical power consumption is 15 kW at 380V voltage and 50Hz frequency. Production capacity ranges from 2000 to 4000 sandwiches per hour with variable speed adjustment from 10 to 60 cycles per minute. The control system uses a PLC and 10-inch HMI to adjust temperature, speed, and timing parameters. Cutting accuracy is within ±0.5 mm and packaging weight accuracy is within ±1 gram.

The structure includes a 400 mm wide stainless steel conveyor and an automatic bread and ingredient placement system. The packaging section utilizes multi-layer polyethylene-polyester films with thicknesses from 40 to 80 microns. A dual-sided thermal sealing system operates at adjustable temperatures from 120 to 200°C. A forced cooling section at 5 to 10°C is designed to stabilize the packaged product. Capability for MAP Modified Atmosphere Packaging gas injection to extend shelf life is provided. The machine is manufactured and certified according to CE safety and ISO 22000 food industry standards.

masaelimachine.com

The machine features an ST37 steel frame with 15 mm thickness and electrostatic epoxy coating. It incorporates a digital weighing system with ±0.5 g accuracy for weight ranges of 50–1000 g. Conveyor belts are 400 mm wide, made of wear-resistant PVC, with adjustable speeds of 5–20 m/min. The sealing section uses a 1000 W ceramic heater with controlled temperature from 50–200°C. Production capacity ranges from 30 to 60 packages per minute depending on package dimensions. The control panel includes a PLC with a 7-inch touchscreen interface and storage for 50 production recipes.

The structure comprises a 304 stainless steel hopper with 50 L capacity and an IP65-rated vibration system. The sealing mechanism is rotary-type with adjustable seal lengths of 100–300 mm. Servo motors with 0.1 mm positioning accuracy and frequency inverters ensure smooth motion. Fiber optic and stainless steel proximity sensors are used for product detection. The machine can handle polyethylene, metallized, and laminated films with thicknesses of 40–150 microns. Overall dimensions are 2000 x 1500 x 1800 mm with an approximate weight of 850 kg.

masaelimachine

The machine is constructed with an ST52 steel frame 20 mm thickness and powder-coated electrostatic paint. It features servo-driven transport with ±0.2 mm positioning accuracy and linear speeds of 10-40 cycles per minute. The clamping section utilizes interchangeable, chrome-plated hardened steel molds. Induction heating operates at 30 kHz frequency with controlled temperatures of 120-200°C for film sealing. Capable of packaging dimensions from 50x50 mm to 200x200 mm, with maximum pack thickness of 60 mm. The control panel employs a PLC with a 10-inch HMI touchscreen and 100 product profile storage.

This machine uses three-layer PET/AL/PE films 80-150 microns for packaging Kamaj. The feeding mechanism includes a vibratory feeder with ±1 g weight accuracy and an 80 L hopper. Photoelectric sensors and optical encoders 0.1 mm precision ensure precise film and label positioning. The cutting section uses high-speed steel blades with a 2-million-cut lifespan and automatic sharpening. Power consumption is 15 kW, with required air pressure of 6 bar and flow of 200 L/min. Overall dimensions are 3500x1800x2000 mm with an installed weight of 2200 kg.

masaelimachine.com

The Mosalli packaging machine is constructed from 304 stainless steel and 6061 aluminum alloy. The main motor power is 1.5 kW with adjustable speed from 10 to 30 packages per minute. The thermal system uses ceramic heating elements with 800W power and adjustable temperature from 50 to 200°C. Positioning accuracy is ensured by an optical encoder with 1000 pulses per revolution resolution. Overall dimensions are 1200 x 800 x 1500 mm with an approximate weight of 250 kg. The conveyor system utilizes polyurethane belts with 3 mm thickness and 200 mm width.

The machine structure features a four-axis X, Y, Z, θ mechanism for precise cap alignment. The control system uses a PLC with a 7-inch touchscreen and memory for 50 preset programs. Photoelectric and inductive sensors achieve positioning accuracy of ±0.5 mm for glass containers. The sealing section supports multilayer polypropylene film with thicknesses from 30 to 80 microns. Energy consumption in operational mode is 2.2 kWh at a working voltage of 380V three-phase. Safety systems include emergency guards, optical interrupters, and instant stop functions compliant with CE standards.

masaelimachine

This machine is constructed from SUS304 stainless steel and anodized aluminum components. The main servo motor power is 2.2 kW with vector control for smooth motion. The conveyor system uses modular belts with non-stick PTFE coating. Sealing temperature ranges from 100 to 200°C with PID control achieving ±1°C accuracy. Production capacity is adjustable from 40 to 60 packages per minute based on cake dimensions. Overall machine dimensions are 2200 x 1200 x 1600 mm with an approximate weight of 450 kg.

The structure features a rotary feeding mechanism with 12 pockets for gentle product handling. The cutting system uses chrome-plated steel blades rated for 2 million cycles. Control is via PLC with a 10-inch HMI and memory for 100 packaging programs. Optical and capacitive sensors control cake placement with ±0.3 mm precision. It supports multi-layer PET/PE packaging film with thicknesses from 25 to 60 microns. Energy consumption is 3.8 kWh with a 20% heat recovery system for efficiency. Safety complies with ISO 12100 standards featuring dual physical guards and emergency stops.