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INSERT

• Application : براده برداری
• Size : 11-16-22
• Machinery : تراش CNC

A turning insert is a replaceable cutting tool made from materials such as tungsten carbide, CBN, or ceramics, with a surface hardness exceeding 2500HV. Inserts typically have a rake angle between 5 and 25 degrees and a clearance angle from 5 to 7 degrees, optimizing chip evacuation and reducing friction. Standard insert dimensions include a thickness of 4.76 mm, an edge length of 12.7 mm, and a nose radius ranging from 0.2 to 1.2 mm. Coatings like TiCN, AlTiN, or CVD are applied to enhance wear and heat resistance up to 800°C. These inserts are precisely engineered according to ISO 1832 standards and are compatible with toolholders using CNMG or SNMG systems.

Turning inserts can operate at cutting speeds up to 400 meters per minute and feed rates between 0.05 and 0.5 mm per revolution. These parameters improve production efficiency and reduce machining time. The insert geometry includes single- or double-sided cutting edges and accurate angles to control cutting forces and minimize vibration. Each insert is encoded with detailed information such as shape, thickness, rake angle, clearance angle, and dimensional tolerances. This coding enables fast identification and replacement in production lines. Proper use of cutting parameters and lubrication can extend the insert’s effective life to 90 minutes of continuous machining and enhance surface finish quality.

WEBSITE: INSERT Iran