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Caterpillar 966E loader exhaust

The exhaust system of the Caterpillar 966E loader is built from alloy steel reinforced with chromium and nickel to withstand high heat and vibration. The system includes the exhaust manifold, mid-pipe, silencer, and a vertical 45-degree outlet. The internal pipe diameter ranges from 75 to 90 millimeters, with a wall thickness of 2 millimeters. The silencer features a multi-layer structure with ceramic fiber insulation, reducing engine noise by up to 40 decibels. MIG-welded joints provide strength and resist exhaust pressure up to 1.2 megapascals.

In the design of the Caterpillar 966E loader exhaust, gas flow is optimized to keep back pressure below 5 percent of total engine output. The silicone-based coating resists oxidation and corrosion at temperatures up to 900 degrees Celsius. The total system weight ranges from 18 to 22 kilograms, allowing for quick installation on the main loader frame. A thermal insulator near the outlet prevents heat transfer to the air filter and hydraulic system, ensuring safe and stable operation.
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