Abzar Jahan Boresh Iran

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Eurocut grinding and cutting wheels are manufactured using high-grade industrial diamond particles. These particles, graded between 20 to 80 mesh, are dispersed within a metal matrix. The standard disc diameter ranges from 105 to 300 millimeters. The core thickness is manufactured from 1.2 to 3 mm with a tolerance of ±0.1 mm. Diamond particle bonding is achieved with a nickel-cobalt alloy resistant to temperatures up to 1200°C. The maximum permissible operating speed for these discs is set between 80 to 130 meters per second. These wheels are engineered for cutting and grinding hard materials like granite, concrete, and brick. Their optimal performance requires a water cooling system with a minimum flow of 0.5 liters per minute.

The disc structure features a specialized design to minimize vibration and noise. Laser-cut coolant channels are precisely etched at a 15-degree angle for optimal cooling. Diamond segments with a height of 7 to 12 millimeters are arranged in an alternating pattern. This arrangement increases the tools service life by up to 50 percent. Eurocut discs are typically mounted on machinery with 1.5 to 3 kW motor power. They are capable of making cuts up to 60 millimeters deep in a single pass. The resulting kerf has a good surface finish with an average rou

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Soap-water cooled saw blades are designed for precise non-ferrous metal cutting. Their standard diameter ranges from 300 to 600 millimeters. The blade body is made from spring steel 75Cr1 with surface hardening treatment. Blade thickness is maintained between 2.2 to 3.5 mm with a ±0.05 mm tolerance. The teeth are made from tungsten-cobalt alloy with a hardness of 89 to 91 HRA. These teeth are alternately set with positive and negative 10-degree angles. A direct cooling system delivers specialized soap-water at 2 to 4 bar pressure to the cut. This process maintains operating temperature below 70 degrees Celsius. The blade is optimized for cutting aluminum, copper, and brass at 100-250 meters per minute linear speed.

The blade structure features thermal expansion slots with a radial design. These slots reduce thermal warping by up to 60 percent. The number of teeth TPI is selected from 60 to 120 based on material thickness. Each tooth height of 4 to 7 mm ensures efficient chip evacuation. A Titanium Nitride TiN coating on the body enhances corrosion resistance against coolant. Blade runout TIR when mounted must be less than 0.1 millimeters. This blade can cut profiles up to 150 mm thick with a surface finish of Ra 6.3. Its service life before requiring re-sharpening reaches 500

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Cobalt-containing twist drills are made from M35 or M42 high-speed steel. The cobalt percentage in the alloy varies between 5 to 8 percent by weight. This composition maintains a hot hardness of up to 65 HRC. The standard drill diameter ranges from 1 to 20 mm with a +0.0/-0.02 mm tolerance. The standard helix angle of 30 degrees optimizes metal chip evacuation. The drill point is designed with a 135-degree angle for initial penetration into hard steels. These drills perform effectively at cutting speeds of 15 to 30 meters per minute. They are suitable for alloy steels, stainless steel, and cast iron up to 45 HRC hardness.

The drill structure is enhanced by full polishing and a Titanium Nitride TiN coating. This coating reduces friction and increases wear resistance by 300%. Drills with polished flutes efficiently guide chips away from the cutting zone. A shank plating system prevents undesired slipping in the drill chuck. These drills can typically drill to depths up to 10 times their diameter. Tool life in 45 HRC steel is typically over 150 consecutive holes. Operation requires continuous lubrication with oil-based or emulsion coolants. Correct speed and feed selection is key to preventing unwanted work hardening.

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Water-miscible coolant is formulated using fourth-generation nano-emulsion technology. The product comprises 90% purified water and 10% concentrate. Concentrate concentration in circulating systems is adjusted between 3 to 8% by volume. Its viscosity at 20°C is approximately 25 to 35 centipoise. A stable pH of 9.2 to 9.8 provides strong anti-corrosion properties. Antibacterial, anti-foam, and anti-rust additives are integrated into its molecular structure. The products flash point is above 150°C. This coolant is designed for metal turning, milling, and grinding processes.

The chemical structure includes triethanolamine and synthetic fatty acids. This blend ensures emulsion stability for up to 6 months in closed systems. The protective coating forms a 50 to 100-nanometer film on the workpiece. This coating provides corrosion resistance for up to 300 hours in salt spray tests. Its cooling performance reduces cutting zone temperature by 40%. The oil is fully compatible with all ferrous and non-ferrous alloys. Consumption is approximately 2 liters per hour for medium-duty machining. The products residue is non-toxic and biodegradable. Its service life in tanks with proper maintenance reaches 12 months.

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Cup grinding wheels are made from Tough Aluminum Oxide Al₂O₃ or Silicon Carbide SiC grains. Their standard diameters range from 50 to 180 millimeters. The abrasive section height is typically 40 to 80 mm. Grit sizes range from coarse P24 to fine P600 for various applications. The bond used is heat-treated phenolic resin for high strength. The recommended maximum operating speed is 2800 RPM for a 125 mm wheel. They are mounted on industrial drills or angle grinders. Primary applications include finishing concave surfaces, weld cleaning, and metal preparation.

Abrasive rolls are constructed with a polyester cloth or kraft paper backing. Standard roll widths are 50 to 1370 mm with lengths up to 50 meters. Their grit range is P40 to P800, offered with Hook & Loop or plain adhesive backing. Grain density varies in semi-open, open, and closed coat models. The backing cloth has a minimum tensile strength of 80 Newtons per centimeter. This product is used for finishing flat surfaces, orbital, and belt sanding machines. They can be custom-cut to size with scissors or a blade. High flexibility allows use on curved surfaces and sharp corners.

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Diamond saw blades for wood are manufactured in 185 to 450 mm diameters. The core is made from medium carbon steel with precise heat treatment. Core thickness is 2.2 to 3.2 mm with a tolerance of ±0.05 mm. 80/100 mesh industrial diamond particles are set in the cutting edge. The bond matrix is cobalt-bronze with 20-25% diamond concentration by volume. This formulation delivers extremely clean cuts with minimal tear-out and chipping. Recommended rotational speed is 3800 to 5500 RPM for 300 mm blades. This blade can cut laminate-coated and melamine-faced MDF without surface damage.

The blade structure features Alternate Top Bevel ATB gullets with a 15-degree hook angle. This design ensures fast chip removal and prevents binding. The number of teeth segments varies from 48 to 84. Segment height of 4 to 7 mm is designed for smooth cutting. Diamond edges receive a special polishing finish to reduce friction. This blade is used on table saws or circular saws with minimum 1800-watt power. The resulting cut surface quality is equivalent to sanding with 180-grit abrasive. Service life before re-sharpening exceeds 5000 linear meters of cutting.

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The band saw blade is a bi-metal construction with M42 teeth and spring steel backing. Tooth edge hardness reaches HRC 64-67 while backing hardness is HRC 45-48. Standard blade lengths vary from 2500 to 4500 millimeters. Blade widths range from 13 to 25 mm with thicknesses of 0.9 to 1.3 mm. Teeth feature a positive 10-degree rake angle and three geometries: regular, wavy, and hook. Teeth per inch TPI range from 3 to 24 for different applications. It is designed for cutting steel up to 300 mm diameter and aluminum up to 450 mm diameter. Recommended cutting speed is 20 to 80 meters per minute.

The blade structure utilizes induction brazing with 800 N/mm² joint strength. Cobalt content in the tooth alloy reaches 8%, enhancing thermal resistance. A laser tempering process minimizes internal stresses. A Titanium Nitride TiN or Carbonitride TiCN coating is applied for increased durability. This blade operates on vertical and horizontal band saws with minimum 1.5 kW motor power. Achieved cutting accuracy shows linear deviation under 0.1 mm per 100 mm. Service life under standard load reaches 120 hours of active cutting.

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The hand saw blade is made from fully heat-treated high-carbon CK75 steel. This process achieves a blade hardness of 58 to 62 Rockwell C. Standard blade lengths range from 150 to 300 mm in fixed steps. Blade thickness is 0.6 to 0.9 mm with a ±0.03 mm tolerance. Tooth geometry comes in three types: regular, wavy-set, and fine. Tooth count varies from 18 to 32 Teeth Per Inch TPI. This blade is suitable for cutting mild steel up to 10 mm thick. It also delivers high-quality cuts in softwood and engineered plastics.

The blade structure features universal 29.5 mm end mounting holes. This design is compatible with most hand saw frames and holders. The tooth rake angle is set at a positive 15 degrees for aggressive cutting. Tooth clearance is optimized to prevent binding during operation. Blades with black oxide or titanium nitride coating offer superior corrosion resistance. This coating increases service life by up to 40 percent. Installation requires 250 to 300 Newtons of tension for proper blade stiffness. The blade maintains initial accuracy even after 5000 effective cutting cycles.

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Machine taps are made from HSS-E steel with 5% cobalt. This material provides 63-65 Rockwell C hardness for stable thread production. Taps are available in taper, second, and finishing types with diameters from 1 to 52 mm. Thread geometry conforms to ISO metric, imperial, and pipe standards. A 3 to 5 chamfer thread facilitates easy entry into the pilot hole. Spiral point taps feature a 40-degree helix angle flute for efficient chip ejection. These taps are used in CNC machines and pillar drills at speeds of 5 to 15 meters per minute.

Hand and machine dies are produced from high-carbon steel or coated HSS. Their standard diameter for external threads ranges from 2 to 60 mm. Die structure typically has four adjustable segments with a cutting angle of 5 to 15 degrees. Pipe dies with a 55-degree angle suit gas and water pipe threading. Recommended cutting speed for machine dies is 10 to 20 meters per minute. These tools can produce threads with 6H accuracy for taps and 6g for dies. Their service life can reach up to 5000 complete threads, depending on workpiece material.