| ,Importer,,Wholesaler,Retailer | |
| Tehran |  |
| 021-33950344 | |
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| baygan.sanat.emerdad@gmail.com | |
Alpha Planetary Gearboxes offer an extensive torque capacity range from 300 Nm to 4 million Nm with mechanical efficiency exceeding 97%, achieved through multi-stage precision helical gear design. Nitrided and ground gears with optimized helix angle maintain mechanical backlash below 2 arc minutes and reduce operational noise to less than 62 dBA. The reinforced housing, made of GGG-70 ductile iron with electrostatic coating, withstands radial loads up to 300 kN and axial loads up to 200 kN.
An intelligent lubrication system with active temperature control ensures stable performance across a temperature range of -30°C to +100°C, making this product suitable for industrial robotics, material handling systems, and heavy machinery. Preloaded tapered roller bearings and a multi-stage sealing system with a grease chamber extend operational life under harsh conditions.
The modular structure of these planetary gearboxes enables direct flange mounting onto standard IEC and NEMA motors, supporting horizontal, vertical, and angular mounting configurations. Compliance with ISO 14635-1, AGMA 6008, and DIN 3990 standards is provided, along with optional ATEX/IECEx Zone 22 certifications. Sun and planetary gears undergo vacuum heat treatment, guaranteeing a 35,000-hour service life under continuous operation.
Smart capabilities include integrated temperature and vibration sensors for real-time condition monitoring, OPC UA communication interface, and compatibility with IIoT protocols. All units undergo ISO 1940 G2.5 balance testing for vibration-free operation at input speeds up to 18,000 rpm. An optional air-cooling system enables 100% duty cycle operation.
WEBSITE: Alpha Solar Gearbox Iran
The Alpha planetary gearbox is of the Epicyclic or Planetary type, based on a central structure consisting of a Sun Gear, Planet Gears mounted within a Planet Carrier, and an external Ring Gear. This compact and co-axial arrangement enables achieving very high torque conversion ratios up to 1:100 and even higher in multi-stage models in a significantly smaller space compared to conventional parallel shaft gearboxes. The robust housing of the Alpha gearbox is typically made of high-quality cast iron or steel and, utilizing precision rolling bearings with high load capacity, ensures the ability to withstand significant output torque and provides smooth power transmission. Its gearing system is predominantly implemented with Helical Gears through surface hardening and precision grinding operations, resulting in extremely smooth and quiet operation, high power transmission efficiency often above 97% per stage, and long service life even under shock loads and continuous, heavy-duty operating conditions. The modular design of the Alpha gearbox provides flexibility for diverse output configurations co-axial, right-angle and the selection of different conversion ratios according to the varied requirements of industrial applications such as heavy machinery, high-capacity conveyors, mixers, cement and steel industries, and renewable energy equipment.
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